FAQ

What is AdBlue/DEF?
In North America, diesel exhaust fluid is known commonly as DEF (diesel exhaust fluid) and in Europe is it is known as diesel emissions fluid, and marketed as AdBlue.
32,5% UREA solution in water
Non-Toxic
Non-flammable
Odourless

Where can I buy AdBlue/DEF?In Europe there is an infrastructure for AdBlue. An easy way to locate it is via http://www.findadblue.com/ In U.S.A the supply of AdBlue in the normal fuel infrastructure will be built up gradually. Volvo and other truck manufacturers are currently co-operating with producers and distributors of AdBlue, manufacturers of tanker and filling equipment, oil companies, fuel retailers and others to ensure good availability as soon as possible. Until the infrastructure is fully satisfactory, Volvo will, through our dealers, offer a flexible, easy-to-handle and cost-efficient system for AdBlue supply at the customer’s own yard. Through an agreement with the chemical producer Yara International we can arrange filling equipment and continuous supply of AdBlue in quantities suited to each customer’s needs.

What is urea?
Urea is a chemical substance whose base is natural gas. Urea is used today for fertilizers in agriculture as well as in food and make-up. AdBlue/DEF is a liquid solution that consists of urea and water. The urea concentration is about 32%. AdBlue/DEF corresponds to DIN standard 70070.

The chemical process
Adblue: (NH2) 2CO (urea) + H2O (water)
Warm exhaust and water are needed to decompose urea into ammonia and carbon dioxide: (NH2) 2CO + H2O => 2NH3 + CO2
Reduction of nitrogen oxide by ammonia in the presence of oxygen: NOx+NH3+O2 => (catalytic reaction) => N2 + H2O

Is AdBlue/DEF harmful to the environment? Is it dangerous to handle?
AdBlue/DEF is not classified as a dangerous substance or as dangerous cargo during transport. If AdBlue/DEF is spilled by accident, the only environmental impact is that it contributes to eutrophication since AdBlue/DEF is a nutrient. AdBlue/DEF is a low-toxicity substance and has no known chronic health risks. It is not flammable or explosive. There is no risk in case of collision since AdBlue/DEF is a stable solution and not sensitive to thrust.

What does SCR stand for?
Selective Catalytic Reduction

Is there any special service required for an SCR system?
No. Apart from making sure that there is AdBlue/DEF in the tank and changing a filter in the AdBlue/DEF pump every 2000 hours, no special maintenance is required.

What happens in the winter when we have temperatures down to –20 degrees C? Will the AdBlue/DEF liquid freeze?
AdBlue/DEF will freeze at approximately –11 degrees C. Volvo will offer a heating system for the AdBlue/DEF tank as standard. The starting ability will not be affected. What will happen is that the SCR catalyst will be out of function until the tank is heated up, which is taken into account in legislation, so this delay will be within the legal requirements.

What happens if the operator runs out of AdBlue/DEF?
The system is designed so that it monitors AdBlue/DEF level and quality in the tank. If AdBlue/DEF is not present, then there will be warning requiring that the operator fills the AdBlue/DEF tank. If no action is taken, the engine will eventually derate the power output.

How much will AdBlue/DEF cost?
According to Volvo’s information, it is estimated at about half the price of diesel fuel. The exact price will, as always, be set by the market.

What is the estimated difference in fuel consumption between today’s Stage 3A products v/s SCR solutions?
The fuel consumption is estimated to be approximately 5% lower than todays Stage 3A/Tier 3 solutions.

Why can’t AdBlue/DEF be mixed in the fuel from the start?
If mixed in diesel fuel and injected into the cylinder, AdBlue/DEF will decompose and combust due to the high temperatures present at combustion. The formation of ammonia, which is needed for the catalytic reaction, will then not occur. This is why it is not possible to mix AdBlue/DEF with diesel.

Will Volvo Penta supply a complete system including engine aftertreatment and tanks etc…?
Yes. Volvo Penta will supply a complete system including EATS.

How is load acceptance affected compared with current stage 3A engines?
Load acceptance is generally improved compared with stage 3A. These engines are not equipped with any type of EGR (internal or external). Thus the engines will in general have a better load acceptance/response than the stage 3A engines.

What are the main benefits with SCR?
• More power combined with lower fuel consumption
• Excellent engine response / load acceptance
• Lower cooling demand
• Service intervals remain unchanged
• Proven technology since 2004 in Volvo Trucks
• Aftertreatment without regeneration
• Easy maintenance
• Easy installation
• Engine simplicity

What is the estimated difference in CO2 emissions between today’s Stage 3A/Tier 3 products v/s SCR solutions?
Carbon dioxide (CO2) emissions are proportional to the fuel consumption. One benefit with SCR technology is reduced fuel consumption and thus equally reduced CO2 emissions.

What is the maximum storage time for AdBlue/DEF?
If AdBlue/DEF is kept in normal temperatures below +30 degrees C, it will last a minimum of 1 year without problems. In warm temperature regions it is recommended to store AdBlue/DEF in a shaded area.

Are US emission limits the same as Europe’s emission values?
In principle, the actual emission limits in the power range we operate in are the same.

How much AdBlue/DEF is required?
To comply with Stage 3B / Tier 4 interim emissions standards, the amount of AdBlue/DEF injected corresponds to approximately 5 % of fuel consumption.

What will happen if You by accident fill Diesel into the AdBlue/DEF tank?The AdBlue/DEF tanks can not be confused with those for diesel as the filler necks of the AdBlue/DEF tanks are only 19 mm in diameter compared to 24 mm for diesel. Likewise, topping up the AdBlue/DEF tank with diesel will not be possible as the AdBlue/DEF tank is fitted with a magnetic ring which activates the safety valve on the dispenser gun – so, if you try to fill it with fuel, the tank will not activate the valve.